Preserving an Icon: Tate & Lyle Sugar Silo, Liverpool

The Tate & Lyle sugar silo in Liverpool is a striking example of industrial architecture and mid-20th century engineering. Constructed in the 1950s to accommodate the increasing import of sugar through Liverpool’s docks, the structure was a cutting-edge facility for its time. Today, it remains an important landmark and is protected as a Grade II* listed building due to its architectural and historical significance.

Designed as a parabolic tunnel vault spanning an area of 85,000 square feet, the silo consists of 12 sections supported by six distinctive external ribs. The use of reinforced concrete and a pre-stressed concrete floor reflected the advanced construction techniques of the era.

Historically, sugar arrived via conveyor belt from Huskisson Dock, passed through a tower, and was deposited at the top of the silo. An overhead railway system distributed the sugar internally, and a channel in the floor allowed for removal through a tunnel beneath. A painted plimsoll line was incorporated into the design to aid in load level management.

Sugar Silo Overhead Sugar Conveyor (Photo by Nigel Cox)

Proud Preservation

CML is proud to support the ongoing preservation of this iconic structure for our client Peel Ports, delivering a comprehensive package of remedial and conservation works to protect and enhance its integrity. Our scope of works, with support from our specialist supplier Henley Restoration, includes:

  • Joint Repairs: Removal of life-expired material and installation of a new weatherproofing joint sealing system in line with the design specification.
  • Conveyor Housing & Walkway: Cleaning and repair works including the removal of pigeon guano, general cleaning, replacement of missing cladding, and removal of rotten timberwork.
  • Blast Hatch Repairs: Clearing vegetation and debris, removing previous repairs, reseating existing hatch covers, and renewing the weatherproofing system along with associated works.
  • Roller Door Installation: Removal of shuttering and installation of a new roller door to the eastern elevation.
  • Drainage Installation: Installation of new drainage at the yard entrance to improve site water management.
  • Yard Area Upgrades: Installation of a weed-proof membrane in the west yard area and associated civils works.
  • Vegetation Clearance: General clearance of overgrown vegetation around the site.
  • Brickwork Replacement: Replacement of defective brickwork to maintain the structure’s integrity and appearance.

Through these vital works, CML is helping ensure that the Tate & Lyle sugar silo remains a resilient and celebrated part of Liverpool’s industrial heritage.

 

Construction in 1957

Safety Training

Due to the scale of the scaffolding at the Sugar Silo, the site team undertook a training session provided by Element Safety on how to package a casualty in a stretcher and safely evacuate them down the scaffolding.

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